LED Adhesive and Potting Compound


Posted 8 Jun 2023 09:37 | 380 views

Case Study

LED LIGHTING MANUFACTURER NEED FOR AN ADHESIVE POTTING COMPOUND

 

As an LED lighting manufacturer, if you're looking for an adhesive potting compound for your products, there are several factors to consider. Potting compounds are commonly used to encapsulate electronic components like LEDs to protect them from environmental factors such as moisture, dust, and vibrations. 

important considerations when selecting an adhesive potting compound:

1. Chemical compatibility: Ensure that the potting compound is chemically compatible with the materials used in your LED products, such as the LED chip, circuit board, and any other components. Compatibility is essential to prevent any adverse reactions or damage to the components.

2. Thermal conductivity: LEDs generate heat during operation, so it's crucial to select a potting compound with good thermal conductivity. This property helps to dissipate heat efficiently, preventing overheating and prolonging the lifespan of the LED.

3. Optical clarity: If your LED products require high transparency or clarity, choose a potting compound that has excellent optical properties. This ensures minimal interference with the light emitted by the LEDs, allowing for optimal brightness and color consistency.

4. Mechanical properties: Consider the mechanical strength and flexibility of the potting compound. It should provide sufficient protection to the LED components, withstand physical stress, and prevent the ingress of moisture and other contaminants.

5. Cure time and process: Evaluate the potting compound's cure time and process compatibility with your manufacturing setup. Some compounds may require specific curing conditions, such as temperature or UV light exposure, so make sure they align with your production requirements.

6. Environmental considerations: If your LED products are intended for outdoor or harsh environments, choose a potting compound that offers excellent resistance to UV radiation, temperature extremes, and chemicals commonly encountered in those conditions.

7. Regulatory compliance: Ensure that the potting compound meets relevant industry standards and regulations, such as RoHS (Restriction of Hazardous Substances) compliance, to ensure the safety and environmental friendliness of your products.

It is recommended to consult with adhesive manufacturers or suppliers specializing in electronic applications.


 

Exceptional Customer Service & Quick Turn-Around Seals the Deal

A prominent manufacturer of LED lighting had been searching for several years, seeking a material that could withstand their LED lighting's wide temperature range and environmental stresses in transit applications. Their quest for a reliable potting and adhesive solution led them to discover Epic S7511.  

 Case Study: LED Adhesive and Potting Compound


 LED LIGHTING MANUFACTURER NEED FOR AN ADHESIVE POTTING COMPOUND

Client Overview: 
A prominent manufacturer of LED lighting had been searching for several years, seeking a material that could withstand their LED lighting's wide temperature range and environmental stresses in transit applications. Their quest for a reliable potting and adhesive solution led them to Epic Resins.

The Challenge:
The LED lighting manufacturer required a robust potting and adhesive solution that could effectively handle the demanding environmental conditions of their product in transit applications. The material needed to demonstrate exceptional adhesion properties and perform reliably across a range of substrates.

Epic Resins' Solution: 
Epic Resins stepped in to address the LED manufacturer's challenge by providing a sample of our versatile S7511 polyurethane compound for testing. The S7511 compound is specifically formulated to excel in adhesion to various substrates, making it an ideal fit for the LED manufacturer's requirements. The material's convenient 1:1 volumetric mix ratio and low viscosity further solidified its appeal.

Results & Benefits:
Throughout the rigorous rounds of testing conducted by the LED manufacturer, S7511 emerged as a resounding success, surpassing all expectations without a single failure. This exceptional performance sealed the deal, and the LED manufacturer confidently made the switch to Epic Resins as their preferred potting and adhesive solution provider.

By choosing Epic Resins, the LED manufacturer gained access to quality compounds delivered in a timely manner, ensuring all production deadlines were met without compromise. Our unwavering commitment to providing the perfect solution, regardless of the application, reassured the LED manufacturer that they were partnering with a reliable and dedicated supplier.

Conclusion:
Epic Resins takes pride in delivering tailored solutions that meet the unique challenges of our customers. In this case, our S7511 polyurethane compound proved to be the answer the LED lighting manufacturer had been searching for. Our expertise in the LED market, coupled with outstanding product performance, prompt service and collaborative customer support, solidified our partnership, ensuring their continued success.

Cr. epicresins.com/ProductCaseStudies/LEDAdhesive
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